Ignition Issues
Posted: Wed Nov 19, 2014 6:50 pm
Hello, I recently acquired an 83 vmax 540 in really good shape for free, but it has been laid up for the last 10 years.
It had spark and wouldn't fire so I cleaned out the carbs. After pulling this thing over a million times and getting nothing more that an occasional backfire I decided to take a closer look at the spark.
I turned the crank over with a heavy duty drill with the plugs laying on the head and noticed the spark is healthy and blue at low speeds. The drill has a variable trigger so you can see where it comes and goes. There is only a very small rev range in which it sparks.
Things I have done already:
Replaced Coil
Ohm'd out the stator windings (charging and pickup coils), passed tests
Checked wiring harness and wire continuity
Unplugged engine stop and key and
Unplugged black wire on CDI, no change
I am assuming it is the CDI box but they are pretty expensive on ebay..
As far as I know this sled ran when it was parked.
I went to go pull the stator apart but it looks like you need to pull the engine out to get a puller on it.
Before I do this over something trivial, I would like advice from someone who might be familiar with this.
Appreciate any help,
Thanks, Clayton
It had spark and wouldn't fire so I cleaned out the carbs. After pulling this thing over a million times and getting nothing more that an occasional backfire I decided to take a closer look at the spark.
I turned the crank over with a heavy duty drill with the plugs laying on the head and noticed the spark is healthy and blue at low speeds. The drill has a variable trigger so you can see where it comes and goes. There is only a very small rev range in which it sparks.
Things I have done already:
Replaced Coil
Ohm'd out the stator windings (charging and pickup coils), passed tests
Checked wiring harness and wire continuity
Unplugged engine stop and key and
Unplugged black wire on CDI, no change
I am assuming it is the CDI box but they are pretty expensive on ebay..
As far as I know this sled ran when it was parked.
I went to go pull the stator apart but it looks like you need to pull the engine out to get a puller on it.
Before I do this over something trivial, I would like advice from someone who might be familiar with this.
Appreciate any help,
Thanks, Clayton